About Company
Rolls-Royce is a global leader in power systems, renowned for its unwavering commitment to engineering excellence and groundbreaking innovation. With a rich heritage spanning over a century, we meticulously design, manufacture, and service integrated power solutions for civil aerospace, defence, and power systems sectors. Our advanced technologies power some of the world’s most sophisticated aircraft, ships, and land-based applications, pushing the boundaries of what is technologically feasible. At Rolls-Royce, we are driven by a profound passion for continuous improvement, fostering a culture of precision and pioneering spirit that delivers world-class products at the forefront of technological advancement. Joining Rolls-Royce means becoming an integral part of a legacy of unparalleled engineering achievement, actively shaping the future of high-performance power and sustainable solutions. We are dedicated to developing our people, providing challenging and rewarding careers, and making a significant, positive impact on global industries.
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Job Description
As a Manufacturing Process Engineer at Rolls-Royce, you will be a pivotal force in optimising and enhancing our advanced manufacturing processes within our Civil Aerospace division. Based at our state-of-the-art facility in Derby, you will play an instrumental role in ensuring the efficiency, quality, and cost-effectiveness of our production lines for critical, high-precision components. This challenging and dynamic position involves working across the full product lifecycle, from initial design and development through to serial production and continuous improvement initiatives for existing processes.
You will be responsible for defining, developing, and implementing robust manufacturing processes, leveraging your expertise in lean methodologies, advanced manufacturing techniques, and astute problem-solving. Your work will directly contribute to the reduction of waste, improvement of throughput, and adherence to the most stringent quality standards, all while expertly supporting the introduction of new products and technologies into our manufacturing ecosystem. This is an unparalleled opportunity to work on complex, high-value projects within a world-leading, innovative engineering environment, collaborating extensively with multi-disciplinary teams including design, quality assurance, supply chain, and operations. We are seeking an individual who is deeply passionate about manufacturing excellence, possesses a keen eye for detail, and demonstrates the unwavering drive to implement impactful and sustainable changes that elevate our operational capabilities.
Key Responsibilities
- Develop, implement, and maintain robust manufacturing processes for complex aerospace components, ensuring compliance with safety, quality, and environmental standards.
- Identify and lead continuous improvement initiatives using Lean, Six Sigma, and other problem-solving methodologies to optimise process efficiency, reduce waste, and improve product quality.
- Conduct root cause analysis for manufacturing issues, implementing effective corrective and preventive actions.
- Collaborate with design engineering, R&T, and NPI (New Product Introduction) teams to ensure manufacturability of new products and successful transition from design to production.
- Specify, select, and procure new manufacturing equipment and tooling, overseeing installation, commissioning, and validation.
- Create and update detailed manufacturing documentation, including process instructions, control plans, and standard operating procedures (SOPs).
- Monitor key performance indicators (KPIs) related to manufacturing processes, analysing data to identify trends and areas for improvement.
- Provide technical support and training to production teams on new processes, equipment, and best practices.
- Ensure adherence to regulatory requirements (e.g., AS9100) and internal quality management systems.
- Conduct risk assessments and implement mitigation strategies for manufacturing processes.
- Participate in design reviews, offering expert input on manufacturing capabilities and limitations.
- Manage process changes through a formal change control system.
Required Skills
- Proven experience as a Manufacturing Process Engineer in a high-precision engineering environment (aerospace, automotive, or similar).
- Strong understanding and application of Lean Manufacturing and Six Sigma principles (Green Belt certification preferred).
- Proficiency in process mapping, FMEA (Failure Mode and Effects Analysis), and root cause analysis tools.
- Experience with CAD/CAM software (e.g., CATIA, Siemens NX) for process simulation and tooling design.
- Demonstrable experience with NPI (New Product Introduction) processes.
- Excellent problem-solving skills and a data-driven approach to decision-making.
- Strong communication and interpersonal skills, capable of working effectively in cross-functional teams.
- Ability to read and interpret complex engineering drawings, specifications, and GD&T (Geometric Dimensioning and Tolerancing).
- Solid understanding of material properties, machining processes, assembly techniques, and quality control methods.
Preferred Qualifications
- Master's degree in Manufacturing Engineering, Mechanical Engineering, or a related discipline.
- Black Belt certification in Six Sigma.
- Experience with advanced manufacturing technologies (e.g., additive manufacturing, robotics, automation).
- Knowledge of aerospace industry standards and regulations (e.g., AS9100).
- Project management experience.
Perks & Benefits
- Competitive annual salary and performance-based bonus scheme.
- Comprehensive private medical insurance.
- Generous pension scheme with employer contributions.
- 27 days annual leave plus bank holidays, with options to buy/sell leave.
- Subsidised on-site canteen and free parking.
- Professional development opportunities, including funding for certifications and further education.
- Employee assistance programme and wellness initiatives.
- Flexible working arrangements (subject to business needs).
- Exclusive discounts on Rolls-Royce products and services, and a wide range of other retailers.
How to Apply
Interested candidates are encouraged to click on the application link below to submit their CV and a cover letter detailing their relevant experience and qualifications. Please ensure your application clearly demonstrates how your skills and experience align with the requirements of this role at Rolls-Royce. We look forward to reviewing your application.
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